Videos of our appplications in action, and some of our in-house manufacturing equipment. These videos are actual applications that are either installed on our customers site, or are manufacturing process we use in our own facility.
The GP600 Gen 2 is a patent-pending 6-axis automated greasing system we've developed specifically for pumping and purging grease into industrial robots. The system utilizes industry standard Allen Bradley CompactLogix PLC system, analog and digital I/O, and a 9" Panelview HMI. It's designed to safely administer grease, as well as purge worn grease to a 6-axis robot with programs developed for a wide range of popular robots. Users can also add their own programs. Many variables such as pump extend and retract times, as well as grease cavity volumes can be edited to suit. This system pumps from a 55 gallon drum, and utilizes open-air drains (into buckets) that are later cleaned out with an air vac. We leave the drains / vents unplugged and open to offer the least amount of pressure restriction at the gearbox exit point.
The system is designed to not allow more than 22.5 PSI of pressure enter the gearbox. If that pressure is reached, the pump is fully retracted and is paused until pressure equalizes. Pump travel speed is mechanically adjustable to ultimately tweak the pressures at the gearbox.
Many industrial robots are greased incorrectly. Maintenance personnel will a lot of times use a manual grease gun which over pressurizes the grease cavity resulting in blown seals and damaged motors. This causes tens of thousands of dollars in damage, and long robot downtime.
This system will grease an entire 6-axis robot like a Fanuc S-430i or R2000i in approx 30 to 35 minutes. With hookup and taredown, a robot could be greased in 40-45 minutes. This is versus 4 to 6 hours using traditional methods.
These greasing systems offer extremely fast ROI and enormous savings in labor, downtime, and parts costs.
For smaller shops, we offer 2-axis, 3-axis, and 4-axis pumping systems as well.
Please contact us for more information on our GP600 G2 pump systems.
Pre-ship run testing an Industrial Robotix EXAXIS IR180 Gen 2 cell
New Fanuc Arcmate 100iC/R30iB, EXAXIS SP1000 positioner, Full Allen Bradley
CompactGuardLogix PLC and safety controls with Panelview color HMI
Small aluminum welding cell programming. Arcmate 120iL, OTC Daihen Welbee P500L
IR220DR Cell, Dual Arcmate 120i RJ3. Run testing
Robotic glue dispensing cell.
Preliminary ship test on a robot system featuring our new TRP500 Servo Tilt/Rotate positioner headed to the US Military!
Industrial Robotix EXAXIS IR180P Robotic Welding Cell walk-around after install at customer's facility, showing our new EXAXIS SP1000 Servo Turn Table.
Inside the EXAXIS IR180P Robotic Welding Cell with Fanuc Arcmate 120i RJ3, Lincoln Powerwave 455M. Welding customers stainless steel parts on-site, showing our new EXAXIS SP1000 Servo Turn Table.
Inside the EXAXIS IR180P Robotic Welding Cell with Fanuc Arcmate 100i RJ2, Miller Auto Axcess 350. Welding customers parts on-site with Industrial Robot Supply designed and built weld fixtures, showing our high-speed EXAXIS P500H Servo Turn Table.
Plasma cutting out EXAXIS robot cell parts using our in-house Motoman UP165 XRC robot and Hypertherm plasma cutter, utilizing Workspace 5 simulation software to program the robot in 3D offline.
Phase 2 of a robotic handling cell – original video shown below. New 7th axis EXAXIS servo tool assists in robot reach, articulation, and allows for a much faster cycle with less stress on the robot wrist as originally done below.